Performance Analysis of Various Characteristics on Dry Drilling Hole Quality Of 17-4 PH Stainless Steel with Solid Carbide Drill Bits
Keywords:
17-4 PH stainless steel,, hole quality, burr thickness, delamination factor, surface roughness, chip morphology, carbide drill bitsAbstract
17-4 PH stainless steel is one of the most imperative grades of precipitation hardened aerospace grade stainless steel particularly used in aircraft, marine vessels, nuclear industries, turbine blades, food processing equipments and oil & gas industry. It belongs to the class of difficult to cut material because of its unique properties such as high strength, high hardness and toughness including good corrosion resistance. The present study deals with comparative analysis of hole quality, surface roughness and chip characteristics when drilling 17-4 PH stainless steel with uncoated and coated solid carbide drill bits. Dry drilling operation was carried out at two different feed of 0.10 mm/rev and 0.15 mm/rev with a constant spindle speed of 2000 RPM. Results indicated that surface finish and burr thickness could not be improved, while remarkable reduction in hole diameter and delamination factor was noted for the coated solid carbide drill bit compared to its uncoated counterparts for different machining conditions.
References
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[14]. Sahoo, S., Thakur, A., & Gangopadhyay, S. (2016). Application of Analytical Simulation on Various Characteristics of Hole Quality during Micro- Drilling of Printed Circuit Board. Materials and Manufacturing Processes , 31 (14), 1927-1934.
[15]. Sultan, A. Z., Sharif, S., & Kurniawan, D. (2015). Chip Formation When Drilling AISI 316L Stainless Steel using Carbide Twist Drill. Procedia Manufacturing , 2 (1), 224-229.
[16]. Thakur, A., Gangopadhyay, S., & Maity, K. P. (2014). Effect of cutting speed and CVD multilayer coating on machinability of Inconel 825. Surface Engineering , 30 (7), 516-523.
[17]. Thakur, A., Gangopadhyay, S., & Mohanty, A. (2015). Investigation on Some Machinability Aspects of Inconel 825 during Dry Turning. Materials and Manufacturing Processes , 30 (8), 1026-1034.
[18]. Thakur, A., Gangopadhyay, S., Mohanty, A., & Maity, K. (2016). Experimental assessment on performance of TiN/TiCN/Al2O3/ZrCN coated tool during dry machining of Nimonic C-263. International Journal of Machining and Machinability of Materials , 18 (5-6), 452-465.
[19]. Uzhanfeng, L., & Uquantai, L. (2018). Experimental study on deep hole drilling of 17-4PH material. Materials Science and Engineering , 307 (1), 1-6.
[20]. Viswanathan, U. K., Banerjee, S., & Krishnan, R. (1988). Effects of Aging on the Microstructure of 17-4 PH Stainless Steel. Materials Science and Engineering , 104 (1), 181 - 189.
[21]. Yao, J., Wang, L., Zhang, Q., Kong, F., Lou, C., & Chen, Z. (2008). Surface laser alloying of 17-4PH stainless steel steam turbine blades. Optics & Laser Technology , 40 (6), 838-843.
[2]. Chen, W. C., & Liu, X. D. (2000). Study on the various coated twist drills for stainless steels drilling. Journal of Materials Processing Technology , 99 (1-3), 226-230.
[3]. Chinchanikar, S., & Choudhury, S. K. (2013). Investigations on machinability aspects of hardened AISI 4340 steel at different levels of hardness using coated carbide tools. International Journal of Refractory Metals and Hard Materials , 38 (1), 124-133.
[4]. Cicek, A., Uygur, I., Kıvak, T., & Ozbek, N. A. (2012). Machinability of AISI 316 Austenitic Stainless Steel With Cryogenically Treated M35 High-Speed Steel Twist Drills. Journal of Manufacturing Science and Engineering , 134 (6), 1-6.
[5]. Dornfeld, D. A., Kim, J. S., Dechow, H., Hewson, J., & Chen, L. J. (1999). Drilling Burr Formation in Titanium Alloy, Ti-6Al-4V. CIRP Annals-Manufacturing Technology , 48 (1), 73-76.
[6]. Hsiao, C. N., Chiou, C. S., & Yang, J. R. (2002). Aging reactions in a 17-4 PH stainless steel. Materials Chemistry and Physics , 74 (1), 134–142.
[7]. Lin, T. R. (2002). Cutting Behaviour Using Variable Feed and Variable Speed when Drilling Stainless Steel with TiN-Coated Carbide Drills. The International Journal of Advanced Manufacturing Technology , 19 (9), 629-636.
[8]. Lin, T. R. (2002). Experimental design and performance analysis of TiN-coated carbide tool in face milling stainless steel. Journal of Materials Processing Technology , 127 (1), 1-7.
[9]. Lin, X., Cao, Y., Wu, X., Yang, H., Chen, J., & Huang, W. (2012). Microstructure and mechanical properties of laser forming repaired 17-4PH stainless steel. Materials Science and Engineering A , 553 (1), 80-88.
[10]. Minevich, A. A., Eizner, B. A., Gick, L. A., & Popok, N. N. (2008). Case Studies on Tribological Behavior of Coated Cutting Tools. Tribology Transactions, 43 (4), 740-748.
[11]. Mohanty, A., Gangopadhyay, S., & Thakur, A. (2016). On Applicability of Multilayer Coated Tool in Dry Machining of Aerospace Grade Stainless Steel. Materials and Manufacturing Processes , 31 (7), 869-879 .
[12]. Murayama, M., Hono, K., & Katayama, Y. (1999). Microstructural Evolution in a 17-4 PH Stainless Steel after Aging at 400C. Metallurgical and Materials Transactions A , 30 (2), 345-353.
[13]. OZCELIK, B., KURAM, E., DEMIRBAS, E., & ¸SIK, E. (2013). Effects of vegetable-based cutting fluids on the wear in drilling. Sadhana , 38 (4), 687–706.
[14]. Sahoo, S., Thakur, A., & Gangopadhyay, S. (2016). Application of Analytical Simulation on Various Characteristics of Hole Quality during Micro- Drilling of Printed Circuit Board. Materials and Manufacturing Processes , 31 (14), 1927-1934.
[15]. Sultan, A. Z., Sharif, S., & Kurniawan, D. (2015). Chip Formation When Drilling AISI 316L Stainless Steel using Carbide Twist Drill. Procedia Manufacturing , 2 (1), 224-229.
[16]. Thakur, A., Gangopadhyay, S., & Maity, K. P. (2014). Effect of cutting speed and CVD multilayer coating on machinability of Inconel 825. Surface Engineering , 30 (7), 516-523.
[17]. Thakur, A., Gangopadhyay, S., & Mohanty, A. (2015). Investigation on Some Machinability Aspects of Inconel 825 during Dry Turning. Materials and Manufacturing Processes , 30 (8), 1026-1034.
[18]. Thakur, A., Gangopadhyay, S., Mohanty, A., & Maity, K. (2016). Experimental assessment on performance of TiN/TiCN/Al2O3/ZrCN coated tool during dry machining of Nimonic C-263. International Journal of Machining and Machinability of Materials , 18 (5-6), 452-465.
[19]. Uzhanfeng, L., & Uquantai, L. (2018). Experimental study on deep hole drilling of 17-4PH material. Materials Science and Engineering , 307 (1), 1-6.
[20]. Viswanathan, U. K., Banerjee, S., & Krishnan, R. (1988). Effects of Aging on the Microstructure of 17-4 PH Stainless Steel. Materials Science and Engineering , 104 (1), 181 - 189.
[21]. Yao, J., Wang, L., Zhang, Q., Kong, F., Lou, C., & Chen, Z. (2008). Surface laser alloying of 17-4PH stainless steel steam turbine blades. Optics & Laser Technology , 40 (6), 838-843.
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Published
2020-01-27
How to Cite
Shrivas, S. P., & Thakur, A. (2020). Performance Analysis of Various Characteristics on Dry Drilling Hole Quality Of 17-4 PH Stainless Steel with Solid Carbide Drill Bits. CSVTU Research Journal, 8(2), 117–128. Retrieved from https://csvtujournal.in/index.php/rjet/article/view/71
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